How to Simply Seal the Door of an Industrial Oven with a Tadpole Tape Gasket ?
There are a variety of types of industrial ovens with
various door geometries. To seal the heat (radiation, convection, conduction)
inside the oven, a flexible gasket is often required. Some ovens incorporate a
groove to place an insulating rope. Also, strips or extrusions made of polymers
from silicone or fluorocarbon can operate at relatively high temperatures. The
most viable option, however, is a tadpole tape gasket. But, what is a
tadpole tape gasket?
What are the materials used ?
A tadpole tape gasket consists of mineral-based textile
materials (fiberglass, silica, ceramic) made into a seal starting with a core
made of an insulating rope, surrounded by a sown fabric, the ends of which are
allowed to extend (see graphic). A wire mesh can be added to the surface, to
protect the fabric from excessive wear. Alternatively, a core of knitted metal
wires (stainless steel or nickel-chromium) can be used, if the door is
open-closed and the seal is compressed every day: the metal core provides
better long-term mechanical resilience, although its insulating value is less.
Seals have a temperature range of 500 to 2000°F (260 to
1100°C). Assemblies with exotic materials achieve continuous resistance up to
2400°F (1315°C)
Extensive testing at Robco has shown that it is not possible
to achieve complete air-tightness (˂ 1psi) with fibrous materials (fabrics,
ropes, etc.) even if compressed with significant fastener loading. A polymer
coating should be incorporated where the temperature permits. The role of an
oven seal remains mainly to contain the heat.
Tadpole tape gaskets are sewn and do not require any jigs,
special tooling or long production set-ups for their production: it is
therefore possible to manufacture small custom orders.
The gasket fabric strip is inserted between the oven wall
and a bolted metal strip to hold the gasket in place.
• Operating
temperature
• Flame impingement on the gasket or only radiant
heat
• Media present in
the oven
• Oven door
opening-closing frequency on the gasket
• Significant wear
on the gasket surface
• Dimensions of
the seal: diameter of the bead + width of the fabric flange = total width
• Quantity
required / Date required
See Robco data sheet – LINK
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